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Process Control Engineer
Dreaming big is in our DNA. It’s who we are as a company. It’s our culture. It’s our heritage. And more than ever, it’s our future. A future where we’re always looking forward. Always serving up new ways to meet life’s moments. A future where we keep dreaming bigger. We look for people with passion, talent, and curiosity, and provide them with the teammates, resources and opportunities to unleash their full potential. The power we create together – when we combine your strengths with ours – is unstoppable. Are you ready to join a team that dreams as big as you do?
The Key Purpose of this role is the responsibility for ensuring sustained reliability, integrity and stability of the Automation and Control Infrastructure whilst proactively enhancing and optimizing these systems thereby improving Quality and/or efficiency of processes.
Key Roles and Responsibilities:
Governance & Standards
- Support plant with C&A project implementation and ensure that they adhere to the C&A standards within the project
- To support the plant with control and automation project implementations by ensuring correct control and automation standards are followed and advising on technologies where applicable
- Assist with technology selection by providing the plant with insight into new technologies and making recommendations around these technologies
- Provide the plant with Global Technical Specifications (GTS) and Zone Technical Specifications (ZTS) where they exist or assist the plant in developing new standards in conjunction with the regions
- Provide the plant with advice of technology implementation during design and commissioning of projects
- Lead design and architecture workshops and ensure that a sound design and architecture solution is developed
- Ensure that the correct technologies are selected to deliver the solution
- Co-ordinate with System Integrators to ensure our C&A standards are adhered to during divisional control and automation projects
- Review, update and specify C&A standards
- To be the custodians of all manufacturing standards by reviewing standards, updating these standards and developing new standards
- Understand current standards and know why and how to implement these
- Coach plant staff on current standards
- Review standards and make recommendations to improve standards
- Create new standards for new technologies and get plant manager approval
- Train systems staff in new standards
- Audit plant against C&A standards and ensuring compliance
- Conduct an unbiased audit on specified systems and process within the manufacturing system’s environment
- Document findings of the audit and assist the plant in creating action plans and to close out gaps
- Assist with implementation of standards and processes where applicable and having follow-up meetings
Maintenance & Support
- Resolve issues that have been escalated or assigned as quickly as possible
- Log issues that have been escalated and report on these on a weekly basis
- Communicate root cause and resolution details
- Interact with vendor to ensure quick resolution of issues escalated
- Escalating issues to vendors where required by logging the call with them and keeping track of root cause and resolution.
- Provide vendors with feedback on software tested and work with them to resolve any issues.
- Escalate issues that cannot be resolved, to vendors.
- Keep track of vendor escalated issues
- Support the change control process at the plant to ensure that approved changes are made in accordance with approved procedures and vendor recommendations to the control and automation system as specified by the plant manager and site engineers
- Follow-up on the effectiveness and sustainability of changes made
- Ensure plant efficiency by maintaining C&A systems uptime and resolution of C&A breakdowns in as short a time period as possible
- Attending to and resolving C&A breakdowns both during and after office hours either remotely or by coming to site
- Conducting after action reviews to engineer, design and execute sustainable preventative measures
- Support plant with problems experienced in the Control and Automation layer that has been escalated to Tech Supply, ZBS Maintenance or Solutions
- To support plant with operational control and automation issues that have been escalated to Tech Supply, ZBS Maintenance or Solutions
- Audio visual support for projectors, zoom rooms, auditoriums, training rooms and boardrooms
- Escalation point for all help desk issues
- Ensure that manufacturing server checks are being done including Avmar backup checks – part of workflow verification to ensure backups are done – hardware, cluster health, server operating system, server application, time sync, SQL, anti-virus, SCCM, SCOM, incidents being driven to closure and deviations are being resolved or incidents logged by manufacturing systems resources or Solutions
- Ensure that Inter plc network maintenance – switches for inter plc network not managed by the network team but by region – is being done
- Act as single point of contact for outsourced Solutions services: Cameras, IT generators, IT UPS, IT networks
Continuity & Risk:
- To ensure and maintain control and automation systems uptime by continuously assessing and mitigating risks, resolving breakdowns and instituting sustainable prevention measures
- Conducting C&A risk assessments and recommending mitigation as per the site risk assessment process
- Executing mitigation efforts in reduction of the risks identified
- Developing and Testing Disaster Recovery Procedures including ensuring data and configuration back-ups can be successfully restored
- In the event of a disaster or unforeseen event – executing the disaster recovery procedures in accordance with the Business Continuity Plan
- Correctly scope project and CAPEX to reduce or eliminate high risk items including but not limited only to hardware and software obsolescence and operational technology (OT)
- Assist identifying and resolving security vulnerabilities in partnership with Security Operations Centre and Solutions
- Ensure antivirus and anti-malware systems are up-to-date and functioning correctly
Projects (Investments):
- Provide input to the Business Case by reviewing business cases and making recommendations to the plant
- Provide the plant with advice of technology implementation during design and commissioning of projects
- Provide technical leadership for divisional control and automation projects in a timely manner
- Assist with determining scope of the project through communication session with the business, stakeholders and users and documenting the requirements
- Manage development and testing of solution
- Lead commissioning of the solution at the plant
- Execute small optimization projects, hence adding value in terms of cost saving
- Coordination of Control and Automation aspects of CAPEX projects
Optimize:
- Support plant process optimisation in terms of Quality, Cost and Speed improvements
- To support the plant with process optimisation efforts in terms of improving quality, cost and speed of plant processes
- Provide insight and feedback on how processes are controlled to plant management team so that optimisation proposals can be engineered
- Analyse and resolve long-term operational issues experienced in the plant
Key Attributes and Competencies:
- Improve control and automation knowledge at the plant to ensure faster escalation of issues
- Prepare material for and participate in weekly knowledge sharing sessions
- Develop own and close Skills Acquisition Process (SKAP) training plan
- Supports the pipeline development of apprentices, instrument artisans and Technicians
Minimum Requirements:
- Bachelor’s degree in Electrical, Electronics, Mechatronic Engineering or Computer Science
- In-depth knowledge of Process Control
- Specialization in Industrial Control & Automation
- At least 3 years in industrial control and automation or completion of Control and Automation technical traineeship
- FMCG or beverages experience in industrial control and automation
Additional Information:
SAB/ABInBev is an equal opportunity employer and all appointments will be made in line with SAB/ABInBev employment equity plan and talent requirements. The advert has minimum requirements listed. Management reserves the right to use additional/ relevant information as criteria for short-listing
In accordance with South African Breweries Pty (ltd) duty to provide and maintain a workplace that is safe for of our employees and their families, our customers and visitors, and the community at large from infectious diseases that may be reduced by vaccinations, we require all new appointments to be vaccinated as a condition of employment at our company.
Performance & CI Manager
Dreaming big is in our DNA. It’s who we are as a company. It’s our culture. It’s our heritage. And more than ever, it’s our future. A future where we’re always looking forward. Always serving up new ways to meet life’s moments. A future where we keep dreaming bigger. We look for people with passion, talent, and curiosity, and provide them with the teammates, resources and opportunities to unleash their full potential. The power we create together – when we combine your strengths with ours – is unstoppable. Are you ready to join a team that dreams as big as you do?
The key purpose of this role is to manage the foreign exchange, money market, debt and cash management risk on behalf of the subsidiaries of ABInBev that operate within the Africa region. This entails monitoring, maintaining, executing and reporting on the group treasury risk management policy, under the banner of the Africa Zone Treasury.
Key Roles and Responsibilities:
- Occupational Health, Safety and Risk Ensure that Brewery quality and safety targets are met
- Ensure overall reliability of production Process optimisation and asset management and plant availability
- Adherence to AB InBev and global packaging quality standards
- Ensure Packaging strategy implementation and support
- Ensure line audits are complete by machine as per Zone Technical Experts guidelines
- Ensure training need analyses are conducted and training plans developed for team members
- Ensure appropriate competencies are developed in the team, and ensure cross skilling occurs within the packaging shift team
- Provide coaching and mentorship to Packaging Levels 1,2,3
- Analyses plant performance data to identify opportunities for performance improvement and waste reduction
- Analyses plant failure modes and investigate causes for repeat failures to correct root causes
Key Attributes and Competencies:
- Proven people management A superior performance track record indicating a disciplined work ethic with passion for problem solving and continuous improvement
- Excellent understanding of VPO Effective communication skills
- Good presentation skills, Problem Solving
- Self-managed and assertiveness
- Must have the ability to communicate effectively at all levels of the business
- Creative and broadminded thinker
- Dynamic personality, Self-starter and energetic
- Must be a Change agent (Influential power)
- Provide operational support to autonomous shift-based teams on process problem solving, supplying expert advice and guidance
- Willingness to challenge the “status quo” and uphold process an quality standards within the operational environment
- Coaching and mentoring: with deviations addressed through the non-conformance management procedure and caping process
Minimum Requirements:
- Relevant Degree (Elec, Mech, Industrial, Instrumental)
- Belt training
- Packaging Technical / Management / Global Management Trainee
- At least 3-5 years factory production experience and a management level
Additional Information:
SAB is an equal opportunity employer, and all appointments will be made in-line with SAB employment equity plan and talent requirements. We are a company that promotes gender equality. Internal applicants require Line manager approval. Please note that only short-listed applicants will be contacted.
The advert has minimum requirements listed. Management reserves the right to use additional/relevant information as criteria for short-listing.
LAB TECHNICIAN (MICRO)
Dreaming big is in our DNA. It’s who we are as a company. It’s our culture. It’s our heritage. And more than ever, it’s our future. A future where we’re always looking forward. Always serving up new ways to meet life’s moments. A future where we keep dreaming bigger. We look for people with passion, talent, and curiosity, and provide them with the teammates, resources and opportunities to unleash their full potential. The power we create together – when we combine your strengths with ours – is unstoppable. Are you ready to join a team that dreams as big as you do?
The Key Purpose of this role is to carry out specialized analysis in support of production teams, problem solving, continuous improvement initiatives and training.
Key Roles and Responsibilities:
Specialist Analysis:
- Carry out specialised micro analysis according to standard and the minimum micro sampling plan.
- Ensure traceability of results and record on appropriate information systems
- Communicate results clearly and timeously to production teams and stakeholders
- Conduct ad hoc analysis to assist with problem solving
- Provide production with good quality, yeast for propagation free of contaminants
- Management and execution of basic maintenance and calibration schedules on test equipment
Quality Auditing:
- Conduct required and requested quality audits, completing the appropriate documentation and communicating the results
- Review quality analysis procedures for updates when required
- Where required, initiate corrective actions to close gaps generated by audits
Problem Solving:
- Support production teams in problem solving by providing specialist knowledge on micro sampling and techniques
- Lead, facilitate or take part in problem solving sessions as a functional expert when required
Training:
- Assist in training, coaching and mentoring of plant personnel on good hygiene practices
- Take part in the development of training material
- Complete the competency guide for the micro lab technician role
Continuous Improvement:
- Carry out specialised analyses in support of the evaluation of continuous improvement opportunities
- Where required, take part in team evaluations of continuous improvement opportunities
- Take part in regional and divisional process optimisation initiatives as required
- Drive the Quality VPO through adhering to the minimum micro sampling plan and standards
- Support the production teams with problem solving and continuous improvement initiatives
- Traceability of samples and accuracy results when reporting to production teams
- Effectively communicating with all levels of the business and follow up when necessary
- Working timeously and managing individual workloads effectively to ensure sample frequencies are met
Key Attributes & Competencies:
- Analytical ability
- Must be able to communicate effectively and appropriately (written & verbal) with all levels of the organization
- Work well within a team environment
- Positive attitude
- Mental alertness and display good judgement.
- Problem Solving Skills
- Attention to detail and working with precision and accuracy
- Strong ethic and discipline towards standard compliance
- Demonstrate sound interpersonal skills, including customers and supplier interaction
- Willing to take initiative and a strong bias for action
Minimum Requirements:
- Microbiology/Bio-Chemistry Diploma/degree
- Biotechnology Diploma/degree
- Food Technology Diploma/degree
- 2 Years experience in the Food Industry and in a micro laboratory environment is ideal
- Packaging and/or Brewing experience is preferable
- Knowledge of SAP PDM, Microsoft Office packages and LIMS will be an advantage
- May be called on to work overtime as required
- Demonstrate Good Lab Practices and adherence to housekeeping (5S), health and safety standards
- Live by the ABInBev principles to drive and ensure compliance to the Quality VPO pillar
- Ability to utilise computer programmes extensively
Additional Information:
SAB/ABInBev is an equal opportunity employer and all appointments will be made in line with SAB/ABInBev employment equity plan and talent requirements. The advert has minimum requirements listed. Management reserves the right to use additional/ relevant information as criteria for short-listing
Access Management Lead
Dreaming big is in our DNA. It’s who we are as a company. It’s our culture. It’s our heritage. And more than ever, it’s our future. A future where we’re always looking forward. Always serving up new ways to meet life’s moments. A future where we keep dreaming bigger. We look for people with passion, talent, and curiosity, and provide them with the teammates, resources and opportunities to unleash their full potential. The power we create together – when we combine your strengths with ours – is unstoppable. Are you ready to join a team that dreams as big as you do?
The Key Purpose of this role is to process various requests relating to Access Management on a timely basis, ensuring that all compliance requirements are followed and adhered to in the user provisioning process. Responsible for providing primary & secondary support to SAP Access requests. Job duties will include mapping and provisioning of access to both production and non-production for SAP. To assist with security access issues and supporting SOX & MICS compliance activities. The role will liaise closely with business and the Africa & Active directory access management team.
Key Roles and Responsibilities:
- Action Access Management requests in SAP ECC & S4 relating to granting and removing user access
- Action Access Management requests in SAP ECC & S4 relating to granting of substitution access
- Adhere to internal control protocols and provide information as required to internal and external audit
- Share information as it relates to business requirements
- Help the team and Team Lead in identifying process improvements, excellence and process efficiency opportunities
- Present to the Team Lead key challenges, insights and workarounds. Trouble shoot issues and share improvement ideas with Team Lead
- Maintenance of role training documentation. Assisting in knowledge transfer to new employees within the role
- Prepare reports as per business requirements. Manage metrics
- Meet weekly/monthly targets and all SLAs and KPIs
- Perform reconciliations; and reports as per business requirements
- Provide solutions to requests submitted by business
Minimum Requirements:
- Matric and/or 3-year degree in IT or related field
- End-to-End Access Management knowledge/understanding
- Computer skills (MS Office, Financial systems)
- SAP ECC & S4 HANA (Pages & Spaces) experience
- 3 – 5 years prior related position experience required – SAP IDM, Saviynt and SAP GRC experience would be an advantage.
- SAP User Management experience – Role/ profile and User provisioning experience
- SAP Role build /Fiori Tile / Catalogue experience
- Able to work on own, initiative and prioritize workload effectively
- Ability to build productive working relationships – internally and externally
- Strong interpersonal/business skills and time management skills
- Ability to communicate effectively both orally and in writing
- Excellent stakeholder management
- Ability to generate team cooperation
- Analytical approach / good problem-solving skills
- Capable of being entrusted with “confidential” information
- Ability to be flexible with duties and scope of work
Additional Information:
SAB/ABInBev is an equal opportunity employer and all appointments will be made in line with SAB/ABInBev employment equity plan and talent requirements.
The advert has minimum requirements listed. Management reserves the right to use additional/ relevant information as criteria for short-listing.
BREWING PROCESS CONTROL TECHNICIAN
Dreaming big is in our DNA. It’s who we are as a company. It’s our culture. It’s our heritage. And more than ever, it’s our future. A future where we’re always looking forward. Always serving up new ways to meet life’s moments. A future where we keep dreaming bigger. We look for people with passion, talent, and curiosity, and provide them with the teammates, resources and opportunities to unleash their full potential. The power we create together – when we combine your strengths with ours – is unstoppable. Are you ready to join a team that dreams as big as you do?
The key purpose of this role is to perform optimization/modification of process control systems.
Key Roles and Responsibilities:
- Interacts daily with the production teams to resolve quality equipment related problems
- Assists in the implementation of plant and process improvement projects
- Standby duties – be available for call out when required
- Carries out specialised maintenance work in on quality equipment – calibration and set up work, complex component replacement, etc
- Ensures availability of specified critical spares and recommendations on maintenance regimes
- Verification/validation of quality equipment operation
- Uses SAP, other systems and reports as appropriate to analyse information in order to identify deviations from process capability relating to quality equipment
- Sigga / SAP maintenance schedules management compliance
- Problem Terminator compliance (previously known as 5 WHY)
- Develop and maintain equipment performance report (ERI)
- Develop and maintain SOPs / SWI’s in Acadia
- Support in management of breakdown of equipment
- Instrument set-up – NPD support
- Supplier liaison (SPP)
- Supports development of training material and coaches operational teams to ensure optimal operation of quality equipment
- Provides specialist subject matter expertise and diagnostic skills in problem solving
- Provides expert information to assist in compilation of maintenance budgets (including spares stock holding)
- Continuously improves technical competence to ensure that latest thinking on operating and maintaining the quality equipment is applied
- Ensure a safe, healthy and risk free working environment Work in teams, support VPO initiatives
Key Attributes and Competencies:
- Concern for attention to detail and accuracy
- Team player
- Good administration & problem-solving skills
- Good technical knowledge
- Good self-management practices
- Good knowledge of SAP and excel
Minimum Requirements:
- Min – N6 / National Diploma and Trade Test Qualification in Instrumentation and Control
- Minimum of 3 years instrumentation equipment maintenance and PLC experience advantageous
Additional Information:
Band: X
SAB/AB InBev is an equal opportunity employer, and all appointments will be made in-line with SAB/AB InBev employment equity plan and talent requirements. We are a company that promotes gender equality. Internal applicants require Line manager approval. Please note that only short-listed applicants will be contacted. The advert has minimum requirements listed. Management reserves the right to use additional/relevant information as criteria for short-listing.
PACKAGING MAINTENANCE CONTROLLER
Dreaming big is in our DNA. It’s who we are as a company. It’s our culture. It’s our heritage. And more than ever, it’s our future. A future where we’re always looking forward. Always serving up new ways to meet life’s moments. A future where we keep dreaming bigger. We look for people with passion, talent, and curiosity, and provide them with the teammates, resources and opportunities to unleash their full potential. The power we create together – when we combine your strengths with ours – is unstoppable. Are you ready to join a team that dreams as big as you do?
The key purpose of this role is to Co-ordinate, coach and control the activities of the level one maintenance teams in the production environment and to provide specialist technical advice to ensure maximum equipment availability.
Key Role and Responsibilities:
ASSET CARE
- Manage all brewing electrical maintenance activities and lead a team of 6 employees across on day shift
- Diagnoses and interprets problems (fault finding) to optimize production output and with own team carrying out the plant repairs
- Responsible for the reduction of breakdowns in the brewing area by analyzing breakdowns, complying with the PM requirements and implementing Continuous Improvements
- Review and Implementation of Planned Maintenance Procedures (Daily, Weekly and Monthly Checklists)
- Ensures that service levels agreements are maintained at the required standards by carrying out all breakdown, preventative and predictive maintenance effectively
- Participate in executing the department’s asset care strategy and ensure the machine performance of the brewing department is maintained
- Coaches and develops the engineering skills of other maintenance and operational staff
- Control and oversee maintenance cost against available budget
- Ensure engineering standards applied correctly
- Draws up, Coaches and develops engineering skills to other maintenance and operational staff using OPL and SOPs
- Support Brewing Process Artisans
- Coach Artisans on AWS
PROBLEM SOLVING AND DECISION MAKING
- Responsible for fault-finding and problem solving of engineering/ operational problems in the brewing area by ensuring that the appropriate corrective action regarding any deviation from standards is taken
- Identifies the major engineering losses in brewing area and investigates using problem solving methodologies. (5 Why, Stage 1 etc.)
- Review emergency works orders and initiate investigations and corrective action
- Capability to develop and lead cross functional teams to deliver Business needs
SAFETY AND HYGIENE
- Ensure team compliance with acts and procedures
- Maintain 5 S and housekeeping standards
- Ensure reporting, investigation, documentation and action of incidents as per the relevant acts and procedures
- Promote safety awareness
- Ensure compliance with special work permit requirements by own employees and contractors
ADMINISTRATION
- Manage Level 1 & 2 team goals in brewing area
- Conduct individual and team performance reviews and one on ones • Provide performance feedback
- Lead all VPO initiatives in the department
- Apply and sustain industrial relations initiatives, policies, procedures, agreements & core values QUALITY
- Ensures that Company Quality Standards and are adhered to in the brewing area
Key Attributes and Competencies:
- Strong interpersonal skills with the ability to influence at various levels of the organization
- Previous experience with VPO or other continuous improvement tools would be advantageous
- Ability to prioritize and manage maintenance projects in a brewing environment
- Good knowledge of sustainable development reporting would be advantageous
- Good all-round knowledge of manufacturing
- Demonstrated knowledge of SHE policies and procedures
Minimum Requirements:
- Minimum Qualification: National Diploma Mechanical/Electrical/Millwright
- Trade: Fitter and Turner/Millwright/Electrical
- Maintenance Diploma would be advantageous
- 3 -5 years’ experience in Preventive, & Predictive Maintenance of concerned with production plant, involved in the day-to-day inspections, preventive & predictive maintenance and repair of machinery
Additional Information:
SAB is an equal opportunity employer, and all appointments will be made in-line with SAB employment equity plan and talent requirements. We are a company that promotes gender equality. Internal applicants require Line manager approval. Please note that only short-listed applicants will be contacted.
The advert has minimum requirements listed. Management reserves the right to use additional/relevant information as criteria for short-listing.
We wish you all the best with your applications
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